GRANULATORS

The initial materials should be 100 % steel free. The dimensions of the obtained material depend on the size of the cage screen openings. The production rate depends on the kind of processed material and size of the cage screen openings. The asynchronous electric motor drives the shaft of the Granulators through belt stretch.The rotor knives are fixed on the shaft.The processed material is fed through the feed opening to the inner part of the machine where it falls between the high speed turning rotor knives and the fixed, adjustable bed and fly knives.They can operate as independent machines as well as included into technological lines for recycling polymeric and rubber materials.The two - section body is a stable welded and reinforced construction allowing entire access when cleaning the machine and when replacing or regulating the blades.

- The Heavy Duty Granulators Kompass are equipped with hydraulic unit for removing of the hopper
- Hydraulic unit for removing of the hopper (for the heavy granulators)
- Strengthened design of the rotor and the cutting chamber
- Hydraulic unit suitable for the opening of the screen cradle (for Kompass 800/1200 and the Kompass 800/1600)
- Preventive Clutch between the shaft and the pulley for the rubber belts from the motor drive
- Coated with Zinc before the painting
- Full protection at operation
- Total stop before various accesses to the machine
- Full automated control
- Very strong frame
- Easy change of the screen
- Different feeding ways
- Fly-wheel, if have a need for it.
- Screen: at 5 o'clock or central
- Screen?s holes from 4 mm up to 100 mm.
- Motors (Delivered from Italy or Germany) - from 4 kW up to 160 kW / 1'500 rpm or 1'800 rpm / 3 phases / (60 Hz or 50 Hz) 480/460/400 V / IP54 or IP55 / Thermal Protection
The motor controls (Star-Delta) are manufactured with units from "Square D" - the US or "Telemechanique"- France. We can supply the machine and with Soft-Start for the motor.
The motors for the small granulators are made in Bulgaria.
- Rotor / slant or in line /: solid or open & Chevron or Staggered / 4 or 3 or 2 parts / 5 or 3 fly knives on each part
- A jig where the rotor knives can be pre-set outside of the machine so that you can change them quickly without adjusting them in the machine
- Bed knives: 8 or 6 or 4 or 2 pcs. / slant or in line / two or one cutting edges / two or three or four lines(rows) of the bed knives
- The knives steel can be X153CrMoV12(DIN) = D2 (AISI) ... or better
- Rubber belts for the drive, hoses for the hydraulic system and cylinders for the hydraulic system are made in Germany or Czech Republic
- Hoppers: Can be sound proof and designed for transport belt feeding or by hand feeding
- The knives: should be changed for sharpening every 12 up to 48 or more working hours
- Blowers: from 0.75 kW up to 16 kW
- Coupling pipes
- Cyclones
- Cyclone's frame
- Dust separation unit (DSU)
- Frame for the DSU
- Bearings SKF / FAG: brass separators and anti-vibration production
- Manufacturing time: from about 35 up to 90 working days

HEAVY DUTY GRANULATORS KOMPASS

Granulator Kompass 800/1600 - 132 kW or 160 kW, (OR)
Granulator Kompass 800/1200 - 110 kW or 132 kW, (OR)
Granulator Kompass 800/1200 P.E.T designed 132 kW, (OR)
Granulator Kompass 800/800 - 55 kW / 75 kW, (OR)
Granulator Kompass 800/600 75 kW or 110 kW, (OR) / (SR)
Granulator Kompass 600/1200 - 55 kW / 75 kW /110 kW, (OR) / (SR)
Granulator Kompass 500/1600 - 132 kW or 160 kW, (OR) / (SR), (Screen on 5 o'clock or central)
Granulator Kompass 500/1200 55 kW or 75 kW, (OR)
Granulator Kompass 500/800 55 kW / 75 kW / 110 kW, (OR)
Granulator Kompass 500/800 75 kW / 110 kW (SR) & Sound-proof Design
Granulator Kompass 460/1100 55 kW / 75 kW / 110 kW, (OR)

SMALL GRANULATORS KOMPASS

Granulator Kompass 170/225 - 4 kW, (SR)
Granulator Kompass 220/360 - 7.5 kW, (OR)
Granulator Kompass 250/400 - 11 kW, (OR)
Granulator Kompass 300/450 - 15 kW, (OR)
Granulator Kompass 400/500 - 22 kW, (OR)
Granulator Kompass 220/600 - 30 kW, (OR)
Granulator Kompass 300/600 - 30 kW, (OR) / (SR)
Granulator Kompass 400/600 - 30 kW, (SR)

Optional Conveying System Comprising Fan /Pipe-Work / Cyclone and Stand

Model No  VT 230  VT 230  VT 230  VT 230  VT 230  VT 350  VT 350  VT 350
 Blower (kW)  0.75  0.75  0.75  0.75  0.75  4.0  4.0  4.0
 Feed Opening (mm)  7"x 9"  9"x 14"  10"x 16"  12"x 18"  9"x 24"  16"x 24"  12"x 24"  16"x 24"

Note:
Open Rotor = (OR)
Solid Rotor = (SR)
DESISLAVA 20 GRANULATORS COMPANY BUILD AND SELL GRANULATORS, SHREDDERS AND EXTRUSION LINES USEFUL FOR PLASTIC, AND RUBBER RECYCLING / PROCESSING INDUSTRY. WITH THE KIND ASSISTANCE OF INTERNATIONAL EXECUTIVE SERVICE CORPS STAMFORD, CONNECTICUT USA , OUR COMPANY MADE MARKET RESEARCH IN THE USA IN 1995 AND SINCE 1996 HAS BEEN SUCCESSFULLY SELLING OUR EQUIPMENT IN THE USA, THE UK, SOUTH AFRICA , ... ETC. The different design of the rotors - in line, staggered or chevron with shear cutting allows the machines to process all kinds of plastic and rubber: drums, containers, pipes, tyres, jars, P.E.T. scrap - bottles and pre-forms, pails, plastic chairs and tables, plastic pots and pot holders, rubber pieces 100% steel free, ABS, PE, PVC, LDPE, HDPE, Polystyrene, plastic trays, Polypropylene, thermoplastics with glass fillers, plastic bins, plastic bags, plastic pallets, rubber mats, waste from plastic and rubber industry, herbal products ... etc. Our experience is the warranty for the good quality of our Granulators Kompass. Knives's steel - X150CRVMO121(DIN)=D2 (AISI)=1.2379 Bearings - FAG / SKF Motor controls - "Telemechanique"- France. In accordance with your needs, the machines can be manufactured and from materials such as: Stainless Steel 304 and other kind of Stainless steels. We have been successfully selling Plastic and Rubber Granulators Kompass on the US market, the UK, South Africa, ... etc. We are looking for distributors of our granulating and shredding equipment in your region. If you are interested in the Granulators Kompass, we intend to send you a CD, in this CD you will see detailed information regarding to the machines Kompass and 5 short movies. The Granulators and Shredders Kompass are very strong, safe, powerful, reliable and useful for plastic and rubber granulation, at very good prices and high quality. Each ordered from you machine will be manufactured from us in accordance with your requirements. You can offer to your customers our machines as subsidiary equipment.
  E-mails:  ktomov@usa.com
 info@desislava20granulators.com 		©2006 Desislava 20 Granulators Company